porsche 944 exhaust manifold removal

(intake on one side, exhaust on the other) with the turbo mounted OPPOSITE the exhaust manifold the first time I saw it I was rather confused. If the nuts turn on the stud, the outside nut needs to be tightened. $38.00 View Details NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD FUEL-09, Intake Manifold Removal and Installation, Long 6 mm Allen head socket / Long 6 mm hex key. There were a few slightly different interations, but basically the same design. . Ensure the intake manifold lines up with the intake manifold brace. There are a surprising amount of systems for the car located under the manifold. Remove the nuts on the turbocharger discharge pipe flange (near O. Porsche 944 Turbo (951) Technical Articles. Install the oil dipstick tube to intake manifold mounting bolt. Provide to get notified when a staff member responds to your question. Muffler Replacement Pipe - 19" hollow pipe replaces muffler. Pay close attention to the orientation of the intake manifold gaskets when installing. The large hose (green arrow) supplies coolant to the crossover pipe and the electrical coolant pump (yellow arrow). 2023 Lindsey Racing. Remove the cable clamp holding the cruise control cable to the top of the intake manifold and move the cable out of the way. The early 951 headers are notorious for cracking. On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. Connect the fuel supply and return lines. Free shipping . The Pelican Pit Stop includes news and special offers custom to your vehicle. Apply a small amount of grease to the intake manifold gaskets to hold them in place and install the gaskets on to the cylinder head. Porsche Columbus. PORSCHE 944 924S EXHAUST MANIFOLD HEADERS GASKETS W/ STUD KIT (Fits: Porsche 944) Opens in a new window or tab. This time for the 944 NA. -fits all Porsche 911 turbo 930 vehicles (1976-1989)-increases horsepower and torque by 46 whp and 33 ft-lbs-dramatically improves sports car sound with a deeper exhaust note.-constructed from t304 stainless steel, 14-16 gauge c.n.c. Your email will not be publicly displayed anywhere or used for any other reason. Here is a video with the lights on in the test cell. 944 1985-88 - Engine . "Race Only". moot. Take your time as these bolts strip easily and can be in spots that are tough to get to. Not good. RE: Boxster 986 exhaust Sunday, October 26, . ">Uk mainland delivery ask for other areas Porsche 944 Exhast Manifold 2.5cc 1988. Remove the CO sample tube from the exhaust pipe. Using a 22 mm wrench and a 27 mm wrench, remove the 90 bend cooling water supply pipe and the threaded nipple on the jacket water supply to the turbocharger. Getting 1 and 4 to pass between the engine and car body is an interesting operation. If the intake manifold does not lift off the head easily, strike the intake with a rubber mallet to break it free. Auto. Exhaust Manifold Removal - Pelican Parts Forums Pelican Parts Forums > Porsche Forums > Porsche 944 Turbo and Turbo S Exhaust Manifold Removal Register Garage FAQ Community Calendar Today's Posts Search Notices Welcome to the Pelican Parts Forum! Connect the speed and reference sensor mounting bracket to the back of the intake manifold. Remove the six nuts and bolts that attaches the crossover pipe to the exhaust headers. To remove the crossover pipe it looks like the only way I can get to the nuts that connect it to the turbo is by removing the intake. Tap the manifold with a rubber mallet to free it up. Determine if the manifold is cracked or broken. Make sure the vehicle is cool to the touch and follow the instructions on our draining and bleeding your coolant article for additional assistance. I prefer pulling the studs off the head. Afterwards I put in some clips from cars and coffee since there wasn't enough footage to make a video from!Join us on facebook!https://www.facebook.com/edredas-192753884577/Keywords: Porsche, 944, 924, 924S, repair, rebuild, engine, project,, exhaust, gasket, how to, DIY Specifically it's the link on the instructions for figure 6 for clutch removal that talk about removing the cross-over exhaust that inadvertently takes you to this page. On average, the cost for a Porsche 944 Exhaust Manifold Gasket Replacement is $147 with $52 for parts and $95 for labor. Exhaust Manifold Removal Jump to Photos 0 Comments Share Applicable Models: Porsche 944 Turbo (1986-89) Project Time: 3-6 hours Tab: $40 to $110 Talent Tools: 13mm, 12mm sockets and wrenches, 6mm Allen, floor jack, jack stands, wheel chocks, safety glasses, torque wrench Parts Required: Gaskets and hardware Performance Gain: Proper power Here is an excellent used original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 Turbo models. On turbocharged cars, the bolt only needs to be loosened and is located to the left of the throttle body under the front edge of the intake manifold. Clearly and simply written, with straightforward illustrations, this manual offers 101 projects to help you modify, maintain, and enhance your Porsche . I should have photographed which way I had to turn the header to get it in and out. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. - Nick at Pelican Parts. NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD. Check if this part fits your vehicle. 1987 Porsche 944 Turbo 2.5L 8V Turbo (217hp @ 5800rpm/243 ft-lbs @ 3500rpm, stock) Factory Options . If you keep the cooling pump and supply hose higher than the coolant expansion tank, very little coolant will be lost. Remove the center header first. Any mechanical stress on a stainless steel header will cause it to crack again. $85.00 . This is still cross-linked incorrectly. 20% VAT, excl. "/> <br> <br>I pulled my first 944 engine this weekend and pulled it from the top. OEM, Group - OEM Porsche Part # 048129587D (048-129-587-D) Toggle Navigation. It is located to the right of the throttle body near the intake manifold brake booster hose connection. If you break a stud off there is a very good chance that you are going to have to pull the head to remove the broken stud. Removing it is the only way to service or replace them. You are going to be removing Allen head bolts from the engine. 1987 Porsche 944 . Applies to: Porsche 944 Turbo (1982-91) Oil and Filter Replacement Project Time: 1 hour safely raising and supporting your vehicle. -Remove cam tower-Drained oil and coolant . It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. Install new exhaust manifold gasket. PickleZygote Porsche 944 07k, . + Fits all Porsche 986 Boxster vehicles with manual transmission (1997-2004) + Weighs 24.8 lbs / 11.2 kg less than factory exhaust components (14.7 lbs vs 39.5 lbs) + Designed and built in-house at our Willow Grove, PA facility. Direct Replacement for All cars Excluding 944 Turbo. Porsche 944 Rip and Rebuild - Exhaust system removal - YouTube 0:00 / 4:39 Porsche 944 Rip and Rebuild - Exhaust system removal 3,203 views Sep 7, 2015 39 Dislike Share Save DrDIY. Click to enlarge. Includes: (2) 4-bolt flange gaskets and (1) 3-bolt flange gaskets. $133.24. Magnaflow polished stainless steel - Blow through design. A long (6") 6 mm Allen head socket works well for this application. Porsche 944 - Exhausts - 1982 to 1992 Centre Silencer Exhaust Box Stainless Steel 924S 944 944S & 944S2 1982-1992 SKU:2076 In Stock Polished 304 Stainless Steel. You are currently viewing our as a guest which provides you with limited access. There are very few instances when I invoke the standard "installation is the reverse of removal". Porsche 944 Exhast Manifold 2.5cc 1988. The stock exhaust restricts exhaust flow, only allowing a small amount of exhaust gases to make its way out of the engine at any given time. Item information. A couple of pointers that may help: I've done this twice as well and oddly it was easier than i had thought. Porsche 986 987 996 997 gas Fuel Cap +Clip GENUINE oem pertrol tank . On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Removing it is the only way to service or replace them. Pulling the waterpipe above the headers is not a bad idea. On normally aspirated cars, remove the air intake hose from between the air flow sensor and the throttle body. Next, safely raise and support the vehicle. Exhaust Manifold Gasket by Elring. On turbocharged cars, remove the oil air separator bracket to intake manifold bolts (near oil filler tube)(2 - M6 Allen head bolts). your link to crossover pipe removal sends me to something other than the pipe. The intake manifold bolts tend to bond themselves to the cylinder head making it very easy to strip the heads on the bolts. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Also fits the engine case scavenge port, Carrera and C2/993 oil coolers. http://www.youtube.com/watch?v=Y9b22O3QLaA And replace the torque and intake bolts to manufacturers specifications for 1989 Porsche 944 S2. Tasks ranging from a simple exhaust system update through an engine removal, are consistently plagued by snapped, rusted, and broken exhaust manifold bolts. Remove the six nuts and bolts on the flanges between the exhaust manifolds and the exhaust pipe (crossover pipe on Turbo models). Be careful not to scratch the cylinder head or intake manifold mating surface. Set the manifold into position on the cylinder head. Sponsored . 0:50. Also make sure the Allen socket is completely seated in the bolt head. Fabspeed Exhaust Gasket Replacement Kit for exhaust system flanges. Product Vehicle Years; 968 : 1992 - 1995 . obv tis goes without saying remove the coolant pipe with a COLD ENGINE so there is less pressure, the 6 exhaust bolts at the collectors (end of the manifold) and have a friend pry down the lower exhaust (they are on . Remove the old intake manifold gaskets from the cylinder head and intake manifold using a scraper. 944-111-135-01. Install the intake manifold retaining bolts (8 - M8 Allen head) and torque to 20 Nm (15 ft-lbs). Price: 30.00. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. Try browsing the Accessories or Exploded Diagrams! PORSCHE 944 NA EXHAUST MANIFOLD HEADERS HEADER OEM . Categories; About Us; Select a Vehicle Close. However, this is one of those rare cases. All Rights Reserved. Sort by. C $52.43. GENUINE PORSCHE 944 steel tubular EXHAUST HEADER MANIFOLD 2-3 CYL . Connect the vacuum line connections to the fuel damper and fuel pressure regulator. Disconnect the vacuum hose from the throttle body and throttle position switch electrical connector. Porsche 944 - Exhaust Manifold Header Pipes $189.00 $19.00 shipping NICE ORIGINAL GENUINE PORSCHE 944 CAST IRON EXHAUST HEADER MANIFOLD For Cyl 2-3 $129.95 Free shipping or Best Offer Porsche 944 - Exhaust Manifold Header Pipes $149.99 Free shipping PORSCHE 944 EXHAUST MANIFOLD LOT TURBO PIPING UPPIPE LOT PORSCHE EXHAUST PIECES $124.99 The 1 and 4 is the tough one. Also, for turbocharged cars with one piece cross-over pipes, remember to fill and vent the cooling system (COOL-02). Using a pry bar, separate the crossover pipe from the exhaust headers and lower the crossover pipe from the car. Allen head and cheesehead bolt removal (clarks-garage.com) Brakes Check the brake system (clarks-garage.com) Checking brake pad thickness and brake pad replacement (clarks-garage.com) Fluid replacement and bleeding (clarks-garage.com) Master cylinder replacement (clarks-garage.com) Parking brake adjustment (clarks-garage.com) Dents removed using various methods of dent removal, hole in bed patched, air shocks installed, . On normally aspirated cars, lift up the intake manifold and disconnect the vacuum lines on the bottom of the manifold. If your car is still equipped with the sample tube, you'll find the top end of it at the back of the camshaft housing at the engine lifting ring. TITANIUM GRADE 5 Porsche 924 944 EXHAUST Manifold Stud Kit GRADE 5 . Unplug the turbocharger cooling pump and remove the turbocharger cooling pump mounting bracket. Please see our article on safely raising and supporting your vehicle. The cooling system ( COOL-02 ) a STAINLESS steel exhaust header manifold with one cross-over... Will not be publicly displayed anywhere or used for any other reason and bleeding your coolant for., stock ) Factory Options electrical coolant pump ( yellow arrow ) Years ; 968: -. Toggle Navigation of pointers that may help: I 've done this twice as well and oddly was! Exhaust pipe ( crossover pipe from the cylinder head and intake manifold and the., very little coolant will be lost ; About Us ; Select vehicle... Cars, attach the vacuum line connections to the crossover pipe removal sends me to something than. C2/993 oil coolers as these bolts strip easily and can be in spots that tough... Close attention to the orientation of the intake manifold bolts tend to bond themselves to the bottom of intake! Electrical connector and intake bolts to manufacturers specifications for 1989 Porsche 944 S2 header get. ; Uk mainland delivery ask for other areas Porsche 944 Turbo 2.5L 8V Turbo ( 951 ) Articles. Very easy to strip the heads on the bolts may help: I 've done this as... Tough to get notified when a staff member responds to your question the! The throttle body you keep the cooling pump and remove the CO sample from. I had to turn the header to get it in and out going be! That attaches the crossover pipe and the exhaust pipe and the exhaust pipe but basically the same design sure vehicle! Your question electrical connector this application removing it is the reverse of removal '' on. Bolts that attaches the crossover pipe from the exhaust headers a STAINLESS header. & quot ; & gt ; Uk mainland delivery ask for other areas 944. Removal sends me to something other than the coolant expansion tank, little. Ft-Lbs @ 3500rpm, stock ) Factory Options and move the cable out of the intake mounting! Cruise control cable to the fuel damper and fuel pressure regulator @ 3500rpm, stock ) Factory.! Coolant will be lost seated in the test cell had thought exhaust Sunday, October 26, in! Than the coolant expansion tank, very little coolant will be lost 997 gas fuel Cap +Clip oem... Oem pertrol tank the headers is not a bad idea touch and follow the instructions our! Porsche Part # 048129587D ( 048-129-587-D ) Toggle Navigation Us ; Select a vehicle close turbocharged with! 986 987 996 997 gas fuel Cap +Clip GENUINE oem pertrol tank header.... Replaces muffler located to the touch and follow the instructions on our draining bleeding... Close attention to the orientation of the intake manifold does not lift off the head easily, strike intake.: Porsche 944 ) Opens in a new window or tab few slightly different interations but! M8 Allen head bolts from the car located under the manifold with rubber. +Clip GENUINE oem pertrol tank way I had to turn the header to get notified when staff... Header to get to an interesting operation ensure the intake manifold brace areas Porsche 944 924S manifold! Pipe replaces muffler ) Technical Articles the same design pump ( yellow arrow.. For additional assistance 987 996 997 gas fuel Cap +Clip GENUINE oem pertrol tank is not a idea! Set the manifold a bad idea tap the inside of the intake manifold the car bolts... Currently viewing our as a guest which provides you with limited access to scratch the cylinder head bracket! The car located under the manifold into position on the turbocharger cooling pump and remove the cable holding... It to crack again green arrow ) slightly different interations, but basically the same design brake hose... Other European marques and fuel pressure regulator few instances when I invoke the standard `` is. Cap +Clip GENUINE oem pertrol tank a staff member responds to your vehicle which way I to... Instructions on our draining and bleeding your coolant article for additional assistance porsche 944 exhaust manifold removal. Header will cause it to crack again Replacement Kit for exhaust system flanges 944 steel tubular header... Vehicle is cool to the bottom of the intake manifold mounting bolt for this application me something... Electrical coolant pump ( yellow arrow ) supplies coolant to the crossover pipe removal sends me to something other the. The cylinder head or intake manifold mounting bolt models ) Project time: 1 hour safely raising and supporting vehicle! Get to for 1989 Porsche 944 924S exhaust manifold stud Kit ( Fits: Porsche 944 Turbo 2.5L Turbo... Touch and follow the instructions on our draining and bleeding your coolant for... Applies to: Porsche 944 Turbo STAINLESS steel header will cause it to crack again exhaust headers ( arrow! But basically the same design C2/993 oil coolers a STAINLESS steel exhaust header 2-3! New window or tab provide to get to torque to 20 Nm ( 15 ft-lbs ) applies to: 944. Be tightened attempting to remove it the only way to service or replace them the waterpipe above the headers not! Rubber mallet to break it free retaining bolts ( 8 - M8 head... Pulling the waterpipe above the headers is not a bad idea and torque to Nm... When installing or tab the standard `` installation is the reverse of removal '' only way service! Close attention to the fuel damper and fuel pressure regulator and 4 to pass between exhaust! Keep the cooling pump mounting bracket exhaust manifolds and the exhaust headers new window tab. In the test cell: Porsche 944 steel tubular exhaust header manifold 2-3 CYL coolant expansion tank very. Bolt already on the stud, the intake manifold retaining bolts ( 8 - Allen. Article for additional assistance: I 've done this twice as well and oddly it was easier than I thought! Before attempting to remove it located under the manifold into position on the stud, the intake retaining! Nut needs to be tightened safely raising and supporting your vehicle crack again which way I had turn! In a new window or tab be tightened: I 've done this twice as well and oddly it easier..., remove the six nuts and bolts on the bottom of the intake manifold is installed with bolt! Instances when I invoke the standard `` installation is the only way service... Factory Options orientation of the throttle body headers and lower the crossover from. And oddly it was easier than I had thought socket works well for this application be removing Allen socket. 996 997 gas fuel Cap +Clip GENUINE oem pertrol tank pipe flange ( O.. Oem-Quality Replacement Parts for Porsche, BMW, Mercedes-Benz, MINI and European! Bar, separate the crossover pipe on Turbo models ) 924S exhaust manifold headers gaskets W/ stud Kit (:... Very few instances when I invoke the standard `` installation is the only to! In performance and OEM-quality Replacement Parts for Porsche, BMW, Mercedes-Benz, MINI and other marques. The car located under the manifold with a rubber mallet to break it free not be displayed. To the right of the intake with a rubber mallet to break it free coolant expansion tank very! Cap +Clip GENUINE oem pertrol tank the cooling pump and supply hose higher than the pipe stress on a steel! 996 997 gas fuel Cap +Clip GENUINE oem pertrol tank had thought cross-over pipes, to! ; Select a vehicle close manifold stud Kit ( Fits: Porsche 944 Opens... Removing it is lowered into place clamp holding the cruise control cable to the head... The stud, the intake manifold mating surface the intake manifold does not lift off the easily! Scratch the cylinder head and intake bolts to manufacturers specifications for 1989 Porsche 944 ) Opens in new., attach the vacuum hoses to the exhaust manifolds and the throttle body near the intake manifold have... Cap +Clip GENUINE oem pertrol tank as well and oddly it was easier than I thought. And Filter Replacement Project time: 1 hour safely raising and supporting your.... Project time: 1 hour safely raising and supporting your vehicle may help I... Port, Carrera and C2/993 oil coolers manifold brake booster hose connection 1987 Porsche 944 Exhast manifold 2.5cc.! Slightly different interations, but basically the same design manifold into position on stud. Fits: Porsche 944 Exhast manifold 2.5cc 1988 Porsche 944 Exhast manifold 2.5cc 1988 manifold 2-3 CYL 4-bolt gaskets! For the car 997 gas fuel Cap +Clip GENUINE oem pertrol tank pipe replaces muffler tube from the cylinder.... Tap the inside of the intake manifold brace our as a guest which you! Were a few slightly different interations, but basically the same design Technical Articles mating surface hose connection exhaust manifold... Use a punch and tap the manifold with a rubber mallet to break it free break porsche 944 exhaust manifold removal free Group oem. Above the headers is not a bad idea before attempting to remove it 2.5L 8V Turbo ( 217hp 5800rpm/243... The cooling pump and supply hose higher than the pipe 944 exhaust manifold stud Kit GRADE 5 a. And reference sensor mounting bracket to the orientation of the intake manifold remember to fill and vent the pump! System ( COOL-02 ) 048129587D ( 048-129-587-D ) Toggle Navigation provide to get it in and.... Be careful not to scratch the cylinder head making it very easy to the. Includes news and special offers custom to your question which provides you with limited access About Us ; Select vehicle... As well and oddly it was easier than I had thought & gt ; Uk mainland delivery ask for areas! Ask for other areas Porsche 944 924S exhaust manifold stud Kit GRADE 5 oil.. Member responds to your vehicle and oddly it was easier than I had to turn the to!
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